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Your Professional Filling Machine Supplier

 

 

Shandong Sanzeng New Materials Co., Ltd. was established in 1994 and is located in Linqu County, Weifang City, Shandong Province, which is known as the "National Aluminum Profile Capital". Since its establishment, the company has always focused on the research and development and production of sealant products. In the early days of its establishment, the company mainly provided basic sealant products to serve the local and surrounding markets.

 

 
 
Why Choose Us
 

Advanced Production Equipment
The company boasts state-of-the-art production facilities, including injection molding, mold making, printing, and paper bottle manufacturing workshops, fully supporting the production of various product types. Advanced equipment ensures high efficiency and stability in the production process, while improving product precision and consistency.

 

Quality Management System
The company obtained ISO 9001:2000 quality management system certification in 2001, strictly adhering to international standards to ensure high product quality. We are committed to providing customers with compliant products and services to meet their diverse needs.

 

Production Market
Sanzeng New Materials' products sell well throughout China and are exported to over 30 countries and regions, covering markets such as Japan, Southeast Asia, the Middle East, Europe, Australia, and the Americas.

 

Manufacturing Process
The company is at the forefront of the industry in flexible packaging production and in-mold labeling (IML) technology. Advanced manufacturing processes not only enhance product aesthetics and packaging quality but also improve production efficiency and reduce production costs.

 

Advantages of Filling Machine

 

60 Ton Press Machine

 

01

Clarity and Accuracy

Filling machine excel in providing clarity and accurate measurements, reducing the chances of human error. This is particularly major in industries where even a slight deviation in quantity can impact product quality and customer satisfaction.

Double Cylinder Sealant Filling Machine

 

02

Increased Production Speed

Manual filling processes are time-consuming and open to inconsistencies. Filling machines, on the other hand, are designed for efficiency, significantly increasing production speed. This not only enhances overall productivity but also allows businesses to meet growing demands.

Single Cylinder Sealant Filling Machine

 

03

Cost Efficiency

While the initial investment in a filling machine may seem significant, the long-term cost savings are substantial. Automated filling processes reduce labour costs and minimise product wastage, contributing to a more cost-effective and sustainable production line.

Automatic Capping Machine

 

04

Versatility

Filling machines are versatile and adaptable to a wide range of products and containers. Whether you are filling liquids, powders, or granules into bottles, cans, or pouches, these machines can be customized to suit diverse manufacturing requirements.

 

 
Technical Parameters of the Filling Machine
 
01/

Filling volume: 260 ml – 310 ml;

02/

Filling speed: 30–60 pcs/min, depending on operator skill level;

03/

Filling accuracy: ±2 g;

04/

Installed power: 3.8 kW (AC 380V, 50 Hz);

05/

Overall dimensions: 1200 (L) × 950 (W) × 1650 (H) mm;

06/

Weight: Approx. 280 Kg.

 

Main Components of the Filling Machine

Infeed Pan or Hopper
Each filling machine is equipped with an infeed area where bulk product is loaded before the dosing process begins. an infeed pan allows operators to easily load the product and guide it smoothly toward the filling head for consistent processing.

 

Discharge Hopper
The discharge hopper is a funnel-shaped component that directs product toward the dosing mechanism. Modern hopper designs are optimized not only for smooth product flow but also for maintaining consistent feeding into the filling head.

 

Filling Head
The filling head is the key component that interfaces directly with the packaging container, such as jars, bottles, or trays. It is responsible for accurately dispensing the measured amount of product into each container.

 

Mechanical Drive System
The mechanical drive system powers the entire filling process. This precisely engineered mechanism ensures smooth, continuous operation and delivers accurate, metered doses of product throughout the production cycle.

Sensors and Signals

Sensors and signal systems play a critical role in the automation of the filling machine. They continuously monitor the process to ensure proper synchronization between products and containers.

PLC Control System

The programmable logic controller (PLC) acts as the central control unit of the filling machine. It manages key operational parameters such as filling speed, dosing volume, and system coordination across the production line.

HMI Control System

The human-machine interface (HMI) allows operators to control and monitor the machine through an intuitive touchscreen or button-based interface. Our upgraded HMI features a symbol- and image-based design, making it easy for operators of different languages to operate the system efficiently without confusion.

 

Process of Filling Machine
 

Container loading

Containers are loaded onto the machine, either manually or automatically, depending on the machine's configuration.

Container positioning

The machine aligns the containers to ensure proper filling. This step often involves using guide rails, belts, or conveyor systems.

Filling process

The filling mechanism, such as a pump, piston, or gravity system, dispenses the product into the container. This process can be continuous or intermittent, depending on the machine's design and the product being filled.

Filling verification

Sensors or other verification methods employed by the filling machine manufacturer ensure that the correct amount of product has been dispensed into each container.

Container sealing

If applicable, the machine will seal the container using capping, lidding, or heat sealing methods.

Container discharge

Once filled and sealed, the containers are discharged from the machine and moved on to the next phase of the packaging process, such as labeling or palletizing.

 

productcate-800-500

Customized Service

Inquiry:

Contact us, and tell us your demand.


Quote:

Through close communication, we choose the most suitable machines for you. We submit quotations with technical documents.


Dealing:

After the quotation scheme is approved, both parties sign a machine purchase contract. We send proforma invoices for customers paying in advance or in full.

Transmission of Packaging

Provide us with your packages for building and testing the machine

Design, production time

We will keep you updated about the design, and manufacturing.

Delivery

We will inform you when the production is complete. We will take a video of the machine test and send it to you for confirmation.

After-sales service

24-hour online service. Free replacement of damaged parts within 6 months. Provide free technical services.

 

 

Installation Requirements Of Filling Machine

Before filling the machine, read the instructions carefully to prevent installation errors.

Insert the filling container into the fixture box, and then connect to the external power supply. The power supply socket shall be a triangle socket, and connect to the ground wire to prevent leakage.

The filling machine is supported by the armored support plate, and the positioning sleeve on the filling machine head is pushed up and down. The positioning sleeve can move up and down flexibly, and there is no obstacle for the filling needle in the filling machine to enter or retract.

Turn off the switch under the liquid storage barrel of the filling machine, so that the material can enter the total metering pump smoothly, and then turn the knob of the filling speed-regulating board to about 20 degrees, so that the switch on the filling speed-regulating board is turned off.

Set the liquid flowing out of the filling machine as a fixed amount, then tighten the liquid amount fine tuning nut, cover the filling head shell, and loosen the support plate of the filling frame.

Three-color Semi-automatic Sealant Filling Machine

 

Application of Filling Machine
1

Food and Beverage Industry

Filling machines are indispensable in bottling beverages, filling sauces, and packaging dry goods like coffee and spices.

2

Pharmaceutical Industry

Precision is paramount in pharmaceuticals, and filling machines ensure accurate dosing of liquid medicines, tablets, and powders.

3

Cosmetics Industry

From creams and lotions to perfumes and shampoos, filling machines help maintain product consistency and quality.

4

Chemical Industry

Filling machines are used to package a variety of chemicals, ensuring safe and accurate filling to prevent spillage and wastage.

 

FAQ

 

Q: What is a filling machine used for?

A: Fillers (or filling machines) are used for packaging, mainly for food/beverage but for other products as well. These are used to fill either a bottle or a pouch, depending on the product. There are several types of fillers used by the packaging industry.

Q: What is the principle of filling machine?

A: In summary, the liquid filling machine relies on liquid pressure to fill bottles. As the liquid reservoir exerts pressure, the liquid flows into the bottle due to its weight. These machines offer precise control over the filling process, enabling the exact amount of liquid to be dispensed.

Q: What is the tolerance of a filling machine?

A: Therefore, controlling the fill height is an important function of the filling machine. Normally, a fill height tolerance of 1/32″ is acceptable. Container Control There are several devices used to control the containers coming into the filling area.

Q: What is the main characteristic of measured dosing filling machines?

A: Key features of these machines include sterile filling environments, precise dosing mechanisms, and integration with other pharmaceutical manufacturing processes. The use of these machines helps prevent dosage errors, which can have serious implications for patient safety.

We're well-known as one of the leading filling machine manufacturers and suppliers in China. With abundant experience, we warmly welcome you to buy high quality filling machine for sale here here from our factory. Customized orders are welcome.

Automatic Capping Machine, filling machine, Sealant Filling Machine for Sausage Packing

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